Case Studies

Conveyor belt volume measurement

Operational visibility on the line

See inventory movement as it happens

Belt volumetric monitoring
Live burden volumetry on the belt: continuous scan and analytics for volume and flow to support production decisions.
All-weather, millimeter-class sections: adaptive filtering for dust and vibration; irregular bulk still yields stable cross-sections and totals for settlement-grade reporting.
Auto tonnage and inventory reports: density-aware conversion with timestamped exports; ERP/WMS hooks replace slow manual tallies.
Gradation oversight: rapid cross-section rebuilds flag oversize share and can cascade alerts to line control for crusher protection.

HOW IT WORKS

How it works

Belt point cloud cross-section
  1. 3D belt scanning

    Over-belt or side-mounted LiDAR samples the burden profile continuously.

  2. Dynamic contour integration

    Cross-section area times belt speed yields volumetric flow and shift totals.

  3. Intelligent filtering

    Dust, splashes, and bracket reflections are suppressed for stable trends.

ARCHITECTURE

System diagram

Belt volumetry field layout
  • Millimeter-class sections

    Suitable for production accounting and process tuning.

  • Non-stop monitoring

    Non-contact install decoupled from maintenance windows.

  • Live dashboards

    Shift/day rollups with export and upstream hooks.

  • Plant-wide coordination

    DCS, PLC, and MES connectivity patterns.

  • Industrial hardening

    Mechanical and electrical design for dusty, humid mills.

Review your belt line

Share width, drop height, dust, and protocols—we advise mounting and sampling rates.

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